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Outlet Summary

HARLEY'S CENTRAL PRODUCTION UNIT (CPU-1..20 · J33)

Central Kitchen (CPU) — 7-Dept Kiosk, Blind GRN, Mass-Balance & 2-Tier Verification

Tracks per-department Kiosk Selfie+PIN+PPE shift login/logout productivity, Blind GRN + mandatory Material Photo intake, 3-stage Raw → Interim WIP → Final Product mass-balance yield (>1.5% variance latch), and M3 Shift Manager → Production Manager release to Despatch.

🚚 Open Despatch & Route Maps (/despatch) →

👑 HARLEY'S ONEOPS · EXECUTIVE DUAL SUMMARY ENGINE PAGE: CPU

Backend Switches: ⚙️ /admin/switches

📋 Deterministic Normal Summary

23 Oct 2026, 01:28 IST

CPU Production: 1,420 kg Raw Taken In · 98.8% Mass-Balance Yield · 18 HRL-LOT Batches Released

CPU Shift Staff: 42 / 44 Signed In ●

Productivity: 19.4 kg / Labor Hr ●

Mass-Balance Yield: 98.8% (1.2% Loss) ●

2-Tier Verified: 18 / 19 Batches ●

All 7 CPU Departments (Raw Store & GRN, Baking Line, Cream & Filling WIP, Cake Assembly, Glazing & Finishing, Packaging & Blast Chill, Hygiene & QA Lab) enforce Selfie + PIN + PPE check-in and per-shift productivity tracking.
Every department raw material withdrawal requires a mandatory live material photo, GRN/RM-LOT reference, and scale weight before conversion into Interim WIP (WIP-LOT-*) and Final Products (HRL-LOT-*).
3-stage mass-balance engine flags any unexplained conversion loss >1.5% as P1_YIELD_ALERT and enforces M3 two-tier verification (Shift Manager -> Production Manager) before releasing batches to Despatch.

            Sources: cpu_shift_logs, cpu_grn_ledger, cpu_dept_intake, cpu_conversion_batches · ✓ 100% Deterministic SQL
          

✨ @OneOps AI Gateway Narrative

✓ AI-1 Zero-PII ✓ AI-2 k≥3 ✓ AI-3 Verified

Central Kitchen Briefing: Mass-balance conversion yield is at 98.8% across Shifts A & B; 1 glazing batch flagged for 2.2% variance review.

Raw-to-WIP and WIP-to-Final conversion across Medovik Biscuit Sheets and Belgian Dark Ganache achieved 19.4 kg per labor hour (+8.4% vs baseline). Batch BATCH-1003 recorded a 2.2% unexplained mass-balance variance (>1.5% threshold) and is held at Tier-1 Shift Manager review pending scrap reconciliation.

              Citing: SQL:cpu_conversion_batches · CPU-1..20-SPEC · J33-CPU-FLOW
            

STAGE 1 · RAW MATERIAL TAKEN IN (WITH PHOTO + GRN)

1,420.0 kg

5 Blind GRN Lots · 100% Material Photo & COA Verified

STAGE 2 · INTERIM WIP CONVERTED (WIP-LOT-*)

1,403.5 kg (98.8%)

Honey Biscuit Sheets, Sour Cream Whip & Belgian Ganache

STAGE 3 · FINAL PRODUCTS RELEASED (HRL-LOT-*)

1,389.2 kg (128 Crates)

Shift Mgr + Prod Mgr Verified → Released to Despatch Bay

🪪 7 CPU Department Roster Filter & Shift Productivity (Units/kg per Labor Hour)

ALL 7 CPU DEPTS (7)Avg 19.4 kg / Labor Hr 📦 1. Raw Store & Blind GRN (1)Target: 45.0 kg/hr 🔥 2. Baking Line (Rotary & Deck Ovens) (1)Target: 22.0 kg/hr 🥣 3. Cream, Ganache & Filling WIP (1)Target: 18.5 kg/hr 🎂 4. Medovik & Cake Layer Assembly (1)Target: 16.0 kg/hr ✨ 5. Crumb Coat, Glazing & Garnish (1)Target: 14.5 kg/hr ❄️ 6. Blast Chill, QR & Crate Sealing (1)Target: 28.0 kg/hr 🔬 7. Hygiene, Swab & QA Release Lab (1)Target: 30.0 kg/hr

Staff Code	Operator & Station Role	CPU Department	Shift	Kiosk Selfie + PPE Status	Output / Shift Hrs	Productivity KPI
`CPU-BAKE-01`	Rameshwar Rao Master Oven Operator	2. Baking Line	SHIFT_A (06:00-14:00)	● Signed In (05:54 IST) · PPE ✓	168.0 kg / 7.5h	22.4 kg/hr
`CPU-GRN-01`	Srinath Goud Receiving & Cold Store Officer	1. Raw Store & GRN	SHIFT_A (06:00-14:00)	● Signed In (05:50 IST) · PPE ✓	360.0 kg / 7.5h	48.0 kg/hr
`CPU-WIP-01`	Swapna Reddy Cream & Ganache Specialist	3. Cream & Filling WIP	SHIFT_A (06:00-14:00)	● Signed In (05:58 IST) · PPE ✓	144.0 kg / 7.5h	19.2 kg/hr
`CPU-ASM-01`	Farhan Ali 10-Layer Medovik Assembler	4. Cake Assembly	SHIFT_A (06:00-14:00)	● Signed In (06:01 IST) · PPE ✓	126.0 kg / 7.5h	16.8 kg/hr
`CPU-GLZ-01`	Kavitha Devi Finishing & Gold Crumb Lead	5. Glazing & Finishing	SHIFT_B (14:00-22:00)	● Signed In (13:55 IST) · PPE ✓	112.5 kg / 7.5h	15.0 kg/hr
`CPU-PKG-01`	Naveen Kumar Blast Chiller & Crate Sealer	6. Packaging & Blast Chill	SHIFT_B (14:00-22:00)	● Signed In (13:56 IST) · PPE ✓	216.0 kg / 7.5h	28.8 kg/hr
`CPU-QA-01`	Dr. Ananya Sharma Food Safety & QA Microbiologist	7. Hygiene & QA Lab	SHIFT_A (06:00-14:00)	● Signed In (06:00 IST) · PPE ✓	240.0 kg / 7.5h	32.0 kg/hr

📦 Blind GRN Ledger & Department Raw Material Intake (Mandatory Material Photo + GRN Lot)

GRN / RM-LOT	Raw Material & Vendor	Blind Recv (kg)	Avail Balance	Probe Temp	Material Photo & COA Proof	Received By
`GRN-20261023-01` `RM-LOT-HNY-091`	Raw Wildflower Honey (Brix 82%) Koorg Apiary Naturals	240.0 kg	155.0 kg	`+22.4°C`	✓ Live Scale + COA Photo Stored	CPU-GRN-01 (Srinath Goud)
`GRN-20261023-02` `RM-LOT-BTR-104`	Anchor Unsalted Pastry Butter (82% Fat) Fonterra Cold-Chain India	320.0 kg	200.0 kg	`+2.6°C`	✓ Live Chiller Probe + Carton Photo Stored	CPU-GRN-01 (Srinath Goud)
`GRN-20261023-03` `RM-LOT-CHC-212`	Belgian Dark Couverture 70.5% Callets Barry Callebaut India	180.0 kg	110.0 kg	`+18.2°C`	✓ Live Seal + Batch Lot Photo Stored	CPU-GRN-01 (Srinath Goud)
`GRN-20261023-04` `RM-LOT-CRM-308`	UHT Whipping & Sour Cream Base (35% Fat) Milky Mist / Elle & Vire Cold Dairy	480.0 kg	310.0 kg	`+2.9°C`	✓ Live Probe + Crate Photo Stored	CPU-GRN-01 (Srinath Goud)
`GRN-20261023-05` `RM-LOT-PST-415`	Roasted Iranian Green Pistachio Paste 100% Kerman Nut Imports	90.0 kg	62.0 kg	`+16.5°C`	✓ Vacuum Drum + Customs COA Photo Stored	CPU-GRN-01 (Srinath Goud)

Receiving CPU Department Source Blind GRN & RM-LOT Quantity Taken In (kg) Operator 4-Digit PIN

Intake ID	CPU Department	GRN & RM-LOT	Material	Qty Taken	Material Photo Hash	Operator & Time
`INT-901`	2. Baking Line	`GRN-20261023-01` · `RM-LOT-HNY-091`	Raw Wildflower Honey (Brix 82%)	85.0 kg	`SHA256:a9f81c2e44` ✓	CPU-BAKE-01 · 2026-10-23 06:20 IST
`INT-902`	3. Cream & Filling WIP	`GRN-20261023-04` · `RM-LOT-CRM-308`	UHT Whipping & Sour Cream Base (35% Fat)	170.0 kg	`SHA256:c3e18b7a99` ✓	CPU-WIP-01 · 2026-10-23 06:35 IST
`INT-903`	5. Glazing & Finishing	`GRN-20261023-03` · `RM-LOT-CHC-212`	Belgian Dark Couverture 70.5% Callets	70.0 kg	`SHA256:f7d40a1288` ✓	CPU-GLZ-01 · 2026-10-23 07:10 IST

🔄 Raw → Interim (WIP) → Final Product Conversion & 2-Tier Manager Verification (M3 Independence)

BATCH-1001 RAW_TO_WIP Caramelized Honey Medovik Biscuit Sheets (WIP) (WIP-LOT-20261023-01)

✓ Mass-Balance OK (1.0% Loss)

Input: 180.0 kg (RM-LOT-HNY-091 + RM-LOT-BTR-104) Output: 175.2 kg (720 units) Scrap Logged: 3.0 kg Unexplained Variance: 1.8 kg (1.0%)

Operator: CPU-BAKE-01 · Tier-1 Shift Mgr: CPU-SMGR-01 (Vikramaditya) · Tier-2 Prod Mgr: CPU-PMGR-01 (Chef Harish) RELEASED_TO_DESPATCH

BATCH-1002 WIP_TO_FINAL Classic Russian Honey Medovik 1kg & Slice Crates (Final) (HRL-LOT-20261023-MED-01)

✓ Mass-Balance OK (1.0% Loss)

Input: 240.0 kg (WIP-LOT-20261023-01 + WIP-LOT-20261023-02) Output: 234.6 kg (240 units) Scrap Logged: 3.0 kg Unexplained Variance: 2.4 kg (1.0%)

Operator: CPU-ASM-01 · Tier-1 Shift Mgr: CPU-SMGR-01 (Vikramaditya) · Tier-2 Prod Mgr: Pending SHIFT_MGR_VERIFIED

BATCH-1003 WIP_TO_FINAL Belgian Dark 70% Truffle & Rose Pistachio Medovik (Final) (HRL-LOT-20261023-RCH-02)

🚨 P1_YIELD_ALERT: 2.2% Unexplained Loss (>1.5% limit)

Input: 100.0 kg (RM-LOT-CHC-212 + WIP-LOT-20261023-03) Output: 94.8 kg (110 units) Scrap Logged: 3.0 kg Unexplained Variance: 2.2 kg (2.2%)

Operator: CPU-GLZ-01 · Tier-1 Shift Mgr: Pending · Tier-2 Prod Mgr: Pending AWAITING_SHIFT_MGR